Institute of Fundamental Technological Research

In the article, as a result of comparative tests, it is established that steel samples with a coating applying the electrospark alloying method (ESA) with a BK6 hard-alloy electrode with the use of a special technological environment (STE) with a composition of 0.5%Si + 0.5%B + 2%Cr + 7%Ni + 90% vaseline, the wear of which after 24 hours of testing is of 221 mg that is 122% less than that for samples without coating and 15% and 31% for samples with coatings applying the nichrome-electrodes’ wire X20H80 using STE composition of 0.5%Si + 0.5%B + 59%BK6 + 40% vaseline and STE composition of 5%Si + 5%B + 90% vaseline, respectively, and by 22% and 47% less than with coatings applying the electrodes made by the method of powder metallurgy (PM), the composition of which is of 90%BK6 + 10%1M and 1M, respectively. For P6M5 steel, better resistance against hydroabrasive wear is possessed by samples with a coating applying the ESA method with an electrode made of hard alloy BK6 using STE composition of 0.5%Si + 0.5%B + 2%Cr + 7%Ni + 90% vaseline, the wear of which after 24 hours of testing is of 188 mg that is 43% less than in samples without coating and by 6% and 15% in samples with a coating applying the ESA method with an electrode made of nichrome wire of the composition X20H80 using STE composition of 0.5%Si + 0.5%B + 59%BK6 + 40% vaseline and STE composition of 5%Si + 5%B + 90% vaseline, and by 24% and 27% less than with coatings applying the electrodes produced by the PM method with a composition of 90%BK6 + 10%1M and 1M, respectively. In ESA with electrodes-tools made both by the PM method and by the new technology of wire X20H80 and hard alloy BK6 and STE, parts made of steel 45 and steel P6M5 have a decrease in the strength limit and yield limit, respectively, and both the relative elongation and the relative narrowing increase. With further abrasive-free ultrasonic finishing (AFUF), both the strength limit and the yield strength increase, and both the relative elongation and the relative narrowing decrease. For practical implementation, wear-resistant coatings formed according to the new technology, using tool electrodes made of X20H80 wire and hard alloy BK6 and STE in two stages with the following AFUF are proposed, the growth of the strength limit and the yield limit of which increase for steel 45 and steel P6M5 by 4.9% and 4.6% and 3.5% and 2.7%, respectively, and relative elongation and relative contraction decrease by 1.7% and 1.3% and 2.0% and 1.7%, respectively. At the same time, the surface roughness is Ra = 1.1 μm, and the integrity is of 100%

electrospark alloying, electrode tool, coating, white layer, microhardness, roughness, integrity