Partner: M. Stanczak


Recent publications
1.Stanczak M., Rusinek A., Broniszewska P., Frąś T., Pawłowski P., Influence of strain rate and temperature on the mechanical behaviour of additively manufactured AlSi10Mg alloy – experiment and the phenomenological constitutive modelling, BULLETIN OF THE POLISH ACADEMY OF SCIENCES: TECHNICAL SCIENCES, ISSN: 0239-7528, DOI: 10.24425/bpasts.2022.141983, Vol.70, No.4, pp.1-13, 2022
Abstract:

The paper is related to the material behaviour of additively manufactured samples obtained by the direct metal laser sintering (DMLS) method from the AlSi10Mg powder. The specimens are subjected to a quasi-static and dynamic compressive loading in a wide range of strain rates and temperatures to investigate the influence of the manufacturing process conditions on the material mechanical properties. For completeness, an analysis of their deformed microstructure is also performed. The obtained results prove the complexity of the material behaviour; therefore, a phenomenological model based on the modified Johnson–Cook approach is proposed. The developed model describes the material behaviour with much better accuracy than the classical constitutive function. The resulted experimental testing and its modelling present the potential of the discussed material and the manufacturing technology.

Keywords:

AlSi10Mg aluminium alloy, additive manufacturing, DMLS method, compression, SHPB experiment, constitutive model

Affiliations:
Stanczak M.-other affiliation
Rusinek A.-other affiliation
Broniszewska P.-IPPT PAN
Frąś T.-other affiliation
Pawłowski P.-IPPT PAN

Conference papers
1.Stanczak M., Fras T., Blanc L., Pawlowski P., Rusinek A., Numerical and experimental study on mechanical behaviour of the AlSi10Mg aluminium structures manufactured additively and subjected to a blast wave, DYMAT 2021, 13TH INTERNATIONAL CONFERENCE ON MECHANICAL AND PHYSICAL BEHAVIOUR OF MATERIALS UNDER DYNAMIC LOADING, 2021-09-20/09-24, Madryt (ES), DOI: 10.1051/epjconf/202125002017, Vol.250, pp.02017-1-8, 2021
Abstract:

The paper is related to the energy absorptive properties of additively manufactured metallic cellular structures. The samples of Honeycomb, Auxetic, rhomboidal Lattice and a regular Foam are subjected to dynamic compression due to the blast tests. The cuboidal samples are manufactured by the Direct Metal Laser Sintering (DMLS) method using AlSi10Mg aluminium powder. The experimental tests are performed by means of an Explosive Driven Shock Tube (EDST). The measured results of the transmitted forces in relation to the shortening of the samples allow to analyse of the deformation processes of each selected geometry. In addition, the evaluation of the structural responses leads to the identification of the structure properties, such as the equivalent stress over equivalent strain or the energy absorption per a unit of mass. Moreover, the process of compression is modelled numerically using the explicit code LS-DYNA R9.0.1. The obtained simulations provide the complete analysis of the experimentally observed mechanisms.

Affiliations:
Stanczak M.-other affiliation
Fras T.-other affiliation
Blanc L.-French-German Research Institute of Saint-Louis (FR)
Pawlowski P.-IPPT PAN
Rusinek A.-IPPT PAN