Institute of Fundamental Technological Research

This paper presents an analysis of various technologies, including such as aluminization, cementation, nitriding, and nitrocementation, to increase the quality parameters of surface layers of parts, performed by electrospark alloying (ESA) and by additional saturation of surfaces with alloying elements from special technological environments (STE). During aluminization, the thickness of the "white" layer and the diffusion zone, as well as the microhardness, coating continuity and roughness of the surface increased as the discharge energy (Wp) increased. The layer consists of iron-aluminium intermetallics and free aluminium. It has been proposed to perform the ESA process with the same electrode (aluminium), but at lower energies, in order to reduce the surface roughness and obtain continuous coatings. The comparative study of the parameters of the quality of the layers after the traditional cementation - ESA with carbon electrode (CESA) and after the proposed one has shown that after the treatment of the surface with the use of the proposed technology, the roughness of the surface decreases. Simultaneously, the continuity of the doped layer increases up to 100%, the depth of the carbon diffusion zone increases up to 80 µm, and the microhardness and "white" layer thickness increase to 9932 MPa and 230 µm, respectively. The analysis of the structure-forming characteristics of the surface layers of carbon steel after ESA nitriding and nitrocarburising using STE has shown that the layer structures obtained consist of the following three areas, such as the non-etchable "white" layer, the modified diffusion zone and the substrate. Thickness, microhardness of the coating zones, integrity of the "white" layer, and surface roughness also increase as the discharge energy increases.

Electrodes, Hardness, Metallurgy, Surface hardening