Instytut Podstawowych Problemów Techniki

Streszczenie:

This work compares experimentally measue properties of W-Al-B thin films with mechanical properties, density, and thermal conductivity values calculated using DFT methods. Theoretical modelling was conducted to simulate two WB2 stable structures alloyed with varying amounts of aluminium: α-WB2 (P6/mmm) and ω-WB2 (P63/mmc), as well as α-AlB2 (P6/mmm). Using the HiPIMS-DC magnetron sputtering technique, films with α-WB2 structure and varying aluminium contents were deposited at 400 °C. When layers are composed with x = 1.4% aluminium (where x = at%Al / (at%Al + at%W)), their microstructure changes from amorphous to crystalline columnar. A back transformation to an amorphous microstructure occurs when the amount of aluminium exceeds x = 7.3%. An original method was used for the film density studies, which combined mass measurements and microscopic observation. These measurements were then used to determine the layers' thermal conductivity using the thermoreflectance method. The measured conductivity of the deposited ceramic films range from 3 to 6 W/(mK). Moreover, the obtained films are very hard, e.g. H = 36.1 ± 1.7 GPa for x = 1.4% Al, but exhibit a much lower Young's modulus than the theoretical values. The relatively high H/E⁎ ratio > 0.1 for films with low aluminium content indicates anmore elastic character. Ab-initio calculations showed that, based on the criteria of Cauchy pressure (C12-C44) and Pugh's ratio (B/G), the α-WB2 structure may have a ductile nature in contrast to the other structures. However, the deposited films are rather brittle in nature, resulting from an excess of boron. The fracture toughness measurements show higher KIC values for low aluminium content. They are 3.8 MPa√m for WB2, 2.8 MPa√m for x = 1.4%, and 3 MPa√m for x = 7.3% aluminium

Słowa kluczowe:

thin films, high-power impulse magnetron sputtering, density, thermal conductivity, fracture toughness, stiffness tensor

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Streszczenie:

The paper presents the effect of He+ ion irradiation of selected polymeric materials: poly(tetrafloroethylene), poly(vinyl chloride), ethylene-propylene-diene monomer rubber, nitrile-butadiene rubber, styrene-butadiene rubber, and natural rubber, on their chemical composition, physical structure, and surface topography. The modification was studied by scanning electron microscopy, Fourier transform infrared spectroscopy, Raman spectroscopy, and differential scanning calorimetry. Irradiation with a high-energy ion beam leads to the release of significant amounts of hydrogen from the surface layer, resulting in an increase in cross-linking that manifests itself by shrinkage of the surface layer, which in turn causes significant stresses leading to the formation of a crack pattern on the polymer surface. The development of microroughness is combined with oxidation. Shallow range of the ions makes the modified layer “anchored” in the substrate via bulk macromolecules, assuring its good durability and adhesion to elasto-plastic substrates. Changes in the surface layer were manifested by the modification of functional properties of the polymers. The hardness of the layer subjected to the ion irradiation process increases even up to 10 times. After modification with the ion beam, a significant decrease in frictional forces was also observed, even up to 5–6 times. The microscopic analysis of wear traces confirmed that the wear resistance also significantly increased. However, ion bombardment of polymeric materials caused a reduction in their mechanical strength (despite the range limited to the surface layer of the order of micrometers) and electrical resistance, which has a negative impact on the possibility of using the materials in some applications.

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